Impact of ion modification of HSS surfaces on the wear resistance of cutting tools with surface engineered coatings
Identifieur interne : 000986 ( Russie/Analysis ); précédent : 000985; suivant : 000987Impact of ion modification of HSS surfaces on the wear resistance of cutting tools with surface engineered coatings
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Abstract
The paper considers some ways to improve surface engineered coatings for cutting tools. These coatings were formed by two stages: diffusion saturation with nitrogen (ion nitriding) and application of the (Ti, Cr)N hard coating by means of the cathode arc plasma deposition process (CAPDP). The coating includes also an additional ion alloyed layer applied to the previously nitrided surface of HSS. Such multilayered coating makes it possible to significantly increase (in 2.1-2.4 times) the wear resistance of a cutting tool by extending the stage of normal wear. There were studied 16 chemical elements implanted into the base surface and those of four antifrictional materials effecting on the life of a HSS cutter with a surface engineered coating. It was shown that leading positions in wear resistance are taken by coatings with a modified sublayer of elements with high antifrictional properties. A compromise between the high wear resistance and reliability of a coating, which is characterized by a high adhesion to the substrate, is observed in the multilayered coating that contains a sublayer enriched with indium. Indium is present in the sublayer both in metal and bound states (In-N). The positive effect of indium on wear resistance appears to be tied with two types of phenomena developing on the friction surface. Acting as a liquid lubricant, indium in metal state leads to reducing the friction coefficient. At the same time, when heated at cutting, indium is partly oxidized with developing of oxygen-containing phases protecting the surface when passing from the normal stage of tool wear to the avalanche-like one. This is beneficial for prolongation the stage of normal friction, considerably enhancing the tool life.
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<record><TEI><teiHeader><fileDesc><titleStmt><title xml:lang="en" level="a">Impact of ion modification of HSS surfaces on the wear resistance of cutting tools with surface engineered coatings</title><author><name sortKey="Fox Rabinovich, G S" uniqKey="Fox Rabinovich G">G. S. Fox-Rabinovich</name><affiliation wicri:level="1"><inist:fA14 i1="01"><s1>Brockhouse Institute for Material Research, McMaster University1280 Main Street West</s1><s2>Hamilton, Ont., L8S 4M1</s2><s3>CAN</s3><sZ>1 aut.</sZ></inist:fA14><country>Canada</country><wicri:noRegion>Hamilton, Ont., L8S 4M1</wicri:noRegion></affiliation></author><author><name sortKey="Bushe, N A" uniqKey="Bushe N">N. A. Bushe</name><affiliation wicri:level="1"><inist:fA14 i1="02"><s2>10. 3rd Mitischenskaya, Moscow 129851</s2><s3>RUS</s3><sZ>2 aut.</sZ></inist:fA14><country>Russie</country><wicri:noRegion>10. 3rd Mitischenskaya, Moscow 129851</wicri:noRegion></affiliation></author><author><name sortKey="Kovalev, A I" uniqKey="Kovalev A">A. I. Kovalev</name><affiliation wicri:level="1"><inist:fA14 i1="03"><s1>CNIICHERMET, Physical Metallurgy Institute, 9/23, 2nd Baumanskaya str.</s1><s2>Moscow 107005</s2><s3>RUS</s3><sZ>3 aut.</sZ></inist:fA14><country>Russie</country><placeName><settlement type="city">Moscou</settlement><region>District fédéral central</region></placeName></affiliation></author><author><name sortKey="Korshunov, S N" uniqKey="Korshunov S">S. N. Korshunov</name><affiliation wicri:level="1"><inist:fA14 i1="04"><s2>P.O. Box 167, Moscow 125239</s2><s3>RUS</s3><sZ>4 aut.</sZ><sZ>6 aut.</sZ></inist:fA14><country>Russie</country><wicri:noRegion>P.O. Box 167, Moscow 125239</wicri:noRegion></affiliation></author><author><name sortKey="Shuster, L Sh" uniqKey="Shuster L">L. Sh. Shuster</name><affiliation wicri:level="1"><inist:fA14 i1="05"><s2>Apt#45, 45/1, R. Zorge, Ufa 450083</s2><s3>RUS</s3><sZ>5 aut.</sZ></inist:fA14><country>Russie</country><wicri:noRegion>Apt#45, 45/1, R. Zorge, Ufa 450083</wicri:noRegion></affiliation></author><author><name sortKey="Dosbaeva, G K" uniqKey="Dosbaeva G">G. K. Dosbaeva</name><affiliation wicri:level="1"><inist:fA14 i1="04"><s2>P.O. Box 167, Moscow 125239</s2><s3>RUS</s3><sZ>4 aut.</sZ><sZ>6 aut.</sZ></inist:fA14><country>Russie</country><wicri:noRegion>P.O. Box 167, Moscow 125239</wicri:noRegion></affiliation></author></titleStmt><publicationStmt><idno type="inist">02-0044555</idno><date when="2001">2001</date><idno type="stanalyst">PASCAL 02-0044555 INIST</idno><idno type="RBID">Pascal:02-0044555</idno><idno type="wicri:Area/Main/Corpus">010004</idno><idno type="wicri:Area/Main/Repository">011119</idno><idno type="wicri:Area/Russie/Extraction">000986</idno></publicationStmt><seriesStmt><idno type="ISSN">0043-1648</idno><title level="j" type="abbreviated">Wear</title><title level="j" type="main">Wear</title></seriesStmt></fileDesc><profileDesc><textClass><keywords scheme="KwdEn" xml:lang="en"><term>Cutting tool</term><term>Diffusion</term><term>Experimental study</term><term>Hard coating</term><term>Metal coating</term><term>Nitrided layer</term><term>Nitriding</term><term>Nitrogen ion</term><term>Plasma deposition</term><term>Saturation</term><term>Surface alloying</term><term>Surface analysis</term><term>Surface resistance</term><term>Surface treatment</term><term>Tool wear</term><term>Wear resistance</term></keywords><keywords scheme="Pascal" xml:lang="fr"><term>Outil coupe</term><term>Usure outil</term><term>Revêtement dur</term><term>Résistance usure</term><term>Traitement surface</term><term>Résistance superficielle</term><term>Dépôt plasma</term><term>Revêtement métallique</term><term>Diffusion(transport)</term><term>Couche nitrurée</term><term>Analyse surface</term><term>Saturation</term><term>Azote ion</term><term>Nitruration</term><term>Alliage surface</term><term>Etude expérimentale</term><term>4655</term><term>8140P</term><term>8120W</term></keywords></textClass></profileDesc></teiHeader><front><div type="abstract" xml:lang="en">The paper considers some ways to improve surface engineered coatings for cutting tools. These coatings were formed by two stages: diffusion saturation with nitrogen (ion nitriding) and application of the (Ti, Cr)N hard coating by means of the cathode arc plasma deposition process (CAPDP). The coating includes also an additional ion alloyed layer applied to the previously nitrided surface of HSS. Such multilayered coating makes it possible to significantly increase (in 2.1-2.4 times) the wear resistance of a cutting tool by extending the stage of normal wear. There were studied 16 chemical elements implanted into the base surface and those of four antifrictional materials effecting on the life of a HSS cutter with a surface engineered coating. It was shown that leading positions in wear resistance are taken by coatings with a modified sublayer of elements with high antifrictional properties. A compromise between the high wear resistance and reliability of a coating, which is characterized by a high adhesion to the substrate, is observed in the multilayered coating that contains a sublayer enriched with indium. Indium is present in the sublayer both in metal and bound states (In-N). The positive effect of indium on wear resistance appears to be tied with two types of phenomena developing on the friction surface. Acting as a liquid lubricant, indium in metal state leads to reducing the friction coefficient. At the same time, when heated at cutting, indium is partly oxidized with developing of oxygen-containing phases protecting the surface when passing from the normal stage of tool wear to the avalanche-like one. This is beneficial for prolongation the stage of normal friction, considerably enhancing the tool life.</div></front></TEI><inist><standard h6="B"><pA><fA01 i1="01" i2="1"><s0>0043-1648</s0></fA01><fA02 i1="01"><s0>WEARAH</s0></fA02><fA03 i2="1"><s0>Wear</s0></fA03><fA05><s2>249</s2></fA05><fA06><s2>12</s2></fA06><fA08 i1="01" i2="1" l="ENG"><s1>Impact of ion modification of HSS surfaces on the wear resistance of cutting tools with surface engineered coatings</s1></fA08><fA11 i1="01" i2="1"><s1>FOX-RABINOVICH (G. S.)</s1></fA11><fA11 i1="02" i2="1"><s1>BUSHE (N. A.)</s1></fA11><fA11 i1="03" i2="1"><s1>KOVALEV (A. I.)</s1></fA11><fA11 i1="04" i2="1"><s1>KORSHUNOV (S. N.)</s1></fA11><fA11 i1="05" i2="1"><s1>SHUSTER (L. Sh.)</s1></fA11><fA11 i1="06" i2="1"><s1>DOSBAEVA (G. K.)</s1></fA11><fA14 i1="01"><s1>Brockhouse Institute for Material Research, McMaster University1280 Main Street West</s1><s2>Hamilton, Ont., L8S 4M1</s2><s3>CAN</s3><sZ>1 aut.</sZ></fA14><fA14 i1="02"><s2>10. 3rd Mitischenskaya, Moscow 129851</s2><s3>RUS</s3><sZ>2 aut.</sZ></fA14><fA14 i1="03"><s1>CNIICHERMET, Physical Metallurgy Institute, 9/23, 2nd Baumanskaya str.</s1><s2>Moscow 107005</s2><s3>RUS</s3><sZ>3 aut.</sZ></fA14><fA14 i1="04"><s2>P.O. Box 167, Moscow 125239</s2><s3>RUS</s3><sZ>4 aut.</sZ><sZ>6 aut.</sZ></fA14><fA14 i1="05"><s2>Apt#45, 45/1, R. Zorge, Ufa 450083</s2><s3>RUS</s3><sZ>5 aut.</sZ></fA14><fA20><s1>1051-1058</s1></fA20><fA21><s1>2001</s1></fA21><fA23 i1="01"><s0>ENG</s0></fA23><fA43 i1="01"><s1>INIST</s1><s2>8579</s2><s5>354000099320140040</s5></fA43><fA44><s0>0000</s0><s1>© 2002 INIST-CNRS. All rights reserved.</s1></fA44><fA45><s0>25 ref.</s0></fA45><fA47 i1="01" i2="1"><s0>02-0044555</s0></fA47><fA60><s1>P</s1></fA60><fA61><s0>A</s0></fA61><fA64 i1="01" i2="1"><s0>Wear</s0></fA64><fA66 i1="01"><s0>CHE</s0></fA66><fC01 i1="01" l="ENG"><s0>The paper considers some ways to improve surface engineered coatings for cutting tools. These coatings were formed by two stages: diffusion saturation with nitrogen (ion nitriding) and application of the (Ti, Cr)N hard coating by means of the cathode arc plasma deposition process (CAPDP). The coating includes also an additional ion alloyed layer applied to the previously nitrided surface of HSS. Such multilayered coating makes it possible to significantly increase (in 2.1-2.4 times) the wear resistance of a cutting tool by extending the stage of normal wear. There were studied 16 chemical elements implanted into the base surface and those of four antifrictional materials effecting on the life of a HSS cutter with a surface engineered coating. It was shown that leading positions in wear resistance are taken by coatings with a modified sublayer of elements with high antifrictional properties. A compromise between the high wear resistance and reliability of a coating, which is characterized by a high adhesion to the substrate, is observed in the multilayered coating that contains a sublayer enriched with indium. Indium is present in the sublayer both in metal and bound states (In-N). The positive effect of indium on wear resistance appears to be tied with two types of phenomena developing on the friction surface. Acting as a liquid lubricant, indium in metal state leads to reducing the friction coefficient. At the same time, when heated at cutting, indium is partly oxidized with developing of oxygen-containing phases protecting the surface when passing from the normal stage of tool wear to the avalanche-like one. 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